Evident Technologies Announces Issuance of Key Patent for Semiconductor Nanocrystal Synthesis
Evident Technologies, Inc. today announced the issuance of US Patent No. 7,482,059 covering the ability to synthesize a semiconductor nanocrystal structure with a metal layer which dramatically enhances the brightness and stability of the semiconductor nanocrystal complex. This newly issued patent represents another major advance of semiconductor materials science and further enhances the breadth of the company's expansive intellectual property portfolio.
A semiconductor nanocrystal complex including a metal layer formed on the outer surface of a semiconductor nanocrystal core after synthesis of the semiconductor nanocrystal core and a method for preparing a nanocrystal complex comprising forming a metal layer on a semiconductor nanocrystal core after synthesis of the semiconductor nanocrystal core. The metal layer may passivate the surface of the semiconductor nanocrystal core and protect the semiconductor nanocrystal core from the effects of oxidation. Also provided is a semiconductor nanocrystal complex with a shell grown onto the metal layer formed on the semiconductor nanocrystal core. In this embodiment, the metal layer may prevent lattice mismatch between the semiconductor shell and the semiconductor nanocrystal core.
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Field of the Invention
Background of the Invention
Semiconductor nanocrystals are typically tiny crystals of II-VI, III-V, IV-VI materials that have a diameter between 1 nanometer (nm) and 20 nm. In the strong confinement limit, the physical diameter of the nanocrystal is smaller than the bulk excitation Bohr radius causing quantum confinement effects to predominate. In this regime, the nanocrystal is a 0-dimensional system that has both quantized density and energy of electronic states where the actual energy and energy differences between electronic states are a function of both the nanocrystal composition and physical size. Larger nanocrystals have more closely spaced energy states and smaller nanocrystals have the reverse. Because interaction of light and matter is determined by the density and energy of electronic states, many of the optical and electric properties of nanocrystals can be tuned or altered simply by changing the nanocrystal geometry (i.e. physical size).
Single nanocrystals or monodisperse populations of nanocrystals exhibit unique optical properties that are size tunable. Both the onset of absorption and the photoluminescent wavelength are a function of nanocrystal size and composition. The nanocrystals will absorb all wavelengths shorter than the absorption onset, however, photoluminescence will always occur at the absorption onset. The bandwidth of the photoluminescent spectra is due to both homogeneous and inhomogeneous broadening mechanisms. Homogeneous mechanisms include temperature dependent Doppler broadening and broadening due to the Heisenburg uncertainty principle, while inhomogeneous broadening is due to the size distribution of the nanocrystals. The narrower the size distribution of the nanocrystals, the narrower the full-width half max (FWHM) of the resultant photoluminescent spectra. In 1991, Brus wrote a paper reviewing the theoretical and experimental research conducted on colloidally grown semiconductor nanocrystals, such as cadmium selenide (CdSe) in particular. Brus L., Quantum Crystallites and Nonlinear Optics, Applied Physics A, 53 (1991)). That research, precipitated in the early 1980's by the likes of Efros, Ekimov, and Brus himself, greatly accelerated by the end of the 1980's as demonstrated by the increase in the number of papers concerning colloidally grown semiconductor nanocrystals.
Quantum yield (i.e. the percent of absorbed photons that are reemitted as photons) is influenced largely by the surface quality of the nanocrystal. Photoexcited charge carriers will emit light upon direct recombination but will give up the excitation energy as heat if photon or defect mediated recombination paths are prevalent. Because the nanocrystal may have a large surface area to volume ratio, dislocations present on the surface or adsorbed surface molecules having a significant potential difference from the nanocrystal itself will tend to trap excited state carriers and prevent radiactive recombination and thus reduce quantum yield. It has been shown that quantum yield can be increased by removing surface defects and separating adsorbed surface molecules from the nanocrystal by adding a shell of a semiconductor with a wider bulk bandgap than that of the core semiconductor.
Inorganic colloids have been studied for over a century ever since Michael Faraday's production of gold sols in 1857. Rossetti and Brus began work on semiconductor colloids in 1982 by preparing and studying the luminescent properties of colloids consisting of II-VI semiconductors, namely cadmium sulfide (CdS). (Rossetti, R.; Brus L., Electron-Hole Recombination Emission as a Probe of Surface Chemistry in Aqueous CdS Colloids, J. Phys. Chem., 86, 172 (1982)). In that paper, they describe the preparation and resultant optical properties of CdS colloids, where the mean diameter of the suspended particles is greater than 20 nm. Because the sizes of the particles were greater than the exaction Bohr radius, quantum confinement effects that result in the blue shifting of the fluorescence peak was not observed. However, fluorescence at the bulk bandedge energies were observed and had a FWHM of 50-60 nm.
CdS colloids exhibiting quantum confinement effects (blue shifted maxima in the absorption spectra) were being prepared since 1984. (Fotjik A., Henglein A., Ber. Bunsenges. Phys. Chem., 88, (1984); Fischer C., Fotjik A., Henglein A., Ber. Bunsenges. Phys. Chem., (1986)). In 1987, Spanhel and Henglein prepared CdS colloids having mean particle diameters between 4 and 6 nm. (Spanhel L., Henglein A., Photochemistry of Colloidal Semiconductors, Surface Modification and Stability of Strong Luminescing CdS Particles, Am. Chem. Soc., 109 (1987)). The colloids demonstrated quantum confinement effects including the observation of size dependent absorption maxima (first exciton peaks) as well as size dependent fluorescent spectra. The colloids were prepared by bubbling a sulphur containing gas (H2S) through an alkaline solution containing dissolved cadmium ions. The size and resultant color (of the fluorescence) of the resultant nanocrystals were dependent upon the pH of the solution. The colloids were further modified or “activated” by the addition of cadmium hydroxide to the solution that coated the suspended nanocrystals. The resultant core-shell nanocrystals demonstrated that the quantum yield of the photoluminescence was increased from under 1% to well over 50% with a FWHM of the photoluminescent spectra under 50 nm for some of the preparations.
Kortan and Brus developed a method for creating CdSe coated zinc sulphide (ZnS) nanocrystals and the opposite, zinc sulphide coated cadmium selenide nanocrystals. (Kortan R., Brus L., Nucleation and Growth of CdSe on ZnS Quantum Crystallite Seeds, and Vice Versa, in Inverse Micelle Media, J. Am. Chem. Soc., 112 (1990)). The preparation grew ZnS on CdSe “seeds” using a organometallic precursor-based reverse micelle technique and kept them in solution via an organic capping layer (thiol phenol). The CdSe core nanocrystals had diameters between 3.5 and 4 nm and demonstrated quantum confinement effects including observable exciton absorption peaks and blue shifted photoluminescence. Using another preparation, CdSe cores were coated by a 0.4 nm layer of ZnS. The photoluminescence spectra of the resultant core-shell nanocrystals indicates a peak fluorescence at 530 nm with an approximate 40-45 nm FWHM.
Murray and Bawendi developed an organometallic preparation capable of making CdSe, CdS, and CdTe nanocrystals. (Murray C., Norris D., Bawendi M., Synthesis and Characterization of Nearly Monodisperse CdE (E=S, Se, Te) Semiconductor Nanocrystallites, J. Am. Chem. Soc., 115, (1993)). This work, based on the earlier works of Brus, Henglein, Peyghambarian, allowed for the growth of nanocrystals having a diameter between 1.2 nm and 11.5 nm and with a narrow size distribution (<5%). The synthesis involved a homogeneous nucleation step followed by a growth step. The nucleation step is initiated by the injection of an organometallic cadmium precursor (dimethyl cadmium) with a selenium precursor (TOPSe-TriOctylPhosphine Selenium) into a heated bath containing coordinating ligands (TOPO-TriOctylPhosphineOxide). The precursors disassociate in the solvent, causing the cadmium and selenium to combine to form a growing nanocrystal. The TOPO coordinates with the nanocrystal to moderate and control the growth. The resultant nanocrystal solution showed an approximate 10% size distribution, however, by titrating the solution with methanol the larger nanocrystals could be selectively precipitated from the solution thereby reducing the overall size distribution. After size selective precipitation, the resultant nanocrystals in solution were monodisperse (capable of reaching a 5% size distribution) but were slightly prolate (i.e. nonspherical having an aspect ratio between 1.1 and 1.3). The photoluminescence spectra show a FWHM of approximately 30-35 nm and a quantum yield of approximately 9.6%.
Katari and Alivisatos slightly modified the Murray preparation to make CdSe nanocrystals. (Katari J., Alivisatos A., X-ray Photoelectron Spectroscopy of CdSe Nanocrystals with Applications to Studies of the Nanocrystal Surface, J. Phys. Chem., 98 (1994)). They found that by substituting the selenium precursor TOPSe with TBPSe (TriButylPhosphineSelenide), nanocrystals were produced that were monodisperse without size selective precipitation, were crystalline, and spherical. The nanocrystals were size tunable from 1.8 nm to 6.7 nm in diameter and had an exciton peak position ranging from 1.9-2.5 eV (corresponding to 635-496 nm wavelength). Like the Murray paper, TOPO was used as the coordinating ligand.
Hines and Guyot-Sionest developed a method for synthesizing a ZnS shell around a CdSe core nanocrystal. (Hines et al., “Synthesis and Characterization of strongly Luminescing ZnS capped CdSe Nanocrystals”; J. Phys. Chem., 100:468-471 (1996)). The CdSe cores, having a monodisperse distribution between 2.7 nm and 3.0 nm (i.e. 5% size distribution with average nanocrystal diameter being 2.85 nm), were produced using the Katari and Alivisatos variation of the Murray synthesis. The photoluminescence spectra of the core shows a FWHM of approximately 30 nm with a peak at approximately 540 mn. The core CdSe nanocrystals were separated, purified, and resuspended in a TOPO solvent. The solution was heated and injected with zinc and sulphur precursors (dimethyl zinc and (TMS)2S) to form a ZnS shell around the CdSe cores. The resultant shells were 0.6±0.3 nm thick, corresponding to 1-3 monolayers. The photoluminescence of the core-shell nanocrystals had a peak at 545 nm, FWHM of 40 nm, and a quantum yield of 50%.
A problem associated with the above attempts at making semiconductor nanocrystals is a marked decrease in the fluorescence quantum yield over time due to oxidation of the nanocrystal. An additional problem associated with attempts to synthesize semiconductor nanocrystal complexes is the presence of lattice mismatch between a core semiconductor layer and the semiconductor shell. The presence of lattice mismatch reduces the quantum efficiency of a given semiconductor nanocrystal complex due to its effects on recombination. Ideally, a core nanocrystal and a semiconductor nanocrystal shell would have as little lattice mismatch as possible to increase the quantum efficiency of the nanocrystal complex.
Therefore, a need exists in the art for a semiconductor nanocrystal complex that reduces oxidation of the nanocrystal. A need also exists for a semiconductor nanocrystal complex that prevents or reduced lattice mismatch between the semiconductor core and semiconductor shell.
Summary of the invention
In an embodiment, the present invention provides a semiconductor nanocrystal complex comprising a semiconductor nanocrystal core having an outer surface and a metal layer formed on the outer surface of the semiconductor nanocrystal core after synthesis of the semiconductor nanocrystal core. In an alternative embodiment, the semiconductor nanocrystal complex further comprises a shell overcoating the metal layer formed on the outer surface of the semiconductor nanocrystal core. Preferably, the shell comprises a semiconductor material having a bulk bandgap greater than that of semiconductor nanocrystal core.
In another embodiment, the present invention provides a method of making a semiconductor nanocrystal complex comprising synthesizing a semiconductor nanocrystal core having an outer surface and forming a metal layer on the outer surface of the semiconductor nanocrystal core after the synthesis of the semiconductor nanocrystal core. The method may further comprise overcoating the metal layer with a shell comprising a semiconductor material that preferably has a bulk bandgap greater than that of the semiconductor nanocrystal core.
Brief Description of the Drawings
FIG. 1 is a schematic illustration of a nanocrystal complex according to an embodiment of the present invention.
FIG. 2 is a schematic illustration of a nanocrystal complex according to another embodiment of the present invention.
FIG. 3 is a flow chart illustrating a method of making a nanocrystal complex according to the present invention.
Detailed Description of the Preferred Embodiment
Referring to FIG. 1, in an embodiment, the present invention provides a nanocrystal complex 70 comprising a semiconductor nanocrystal core 10 (also known as a semiconductor nanoparticle or semiconductor quantum dot) having an outer surface 15. Semiconductor nanocrystal core 10 may be spherical nanoscale crystalline materials (although oblate and oblique spheroids can be grown as well as rods and other shapes) having a diameter of less than the Bohr radius for a given material and typically but not exclusively comprising II-VI, III-V, and/or IV-VI binary semiconductors. Non-limiting examples of semiconductor materials comprising core 10 include ZnS, ZnSe, ZnTe, CdS, CdSe, CdTe, HgS, HgSe, HgTe (II-VI materials), PbS, PbSe, PbTe (IV-VI materials), AlN, AlP, AlAs, AlSb, GaN, GaP, GaAs, GaSb, InN, InP, InAs, InSb (III-V materials).Claims
1. A semiconductor nanocrystal complex comprising: a semiconductor nanocrystal core having an outer surface and having a diameter between 1 nanometers and 20 nanometers; and a metal layer formed on the outer surface of the semiconductor nanocrystal core after synthesis of the semiconductor nanocrystal core, wherein no linking molecules are used to attach the metal layer to the core.
2. The semiconductor nanocrystal complex of claim 1, further comprising a shell comprising a semiconductor material overcoating the metal layer.
3. The semiconductor nanocrystal complex of claim 2, wherein the semiconductor material of the shell has a bulk bandgap greater than that of the semiconductor nanocrystal core.
4. The semiconductor nanocrystal complex of claim 2, wherein the metal layer reduces lattice mismatch between the semiconductor nanocrystal core and the shell.
5. The semiconductor nanocrystal complex of claim 2, wherein the metal layer limits the diffusion rate of oxygen molecules to the semiconductor nanocrystal core.
6. The semiconductor nanocrystal complex of claim 2, wherein the semiconductor nanocrystal core comprises CdTe and the shell comprises ZnS.
7. The semiconductor nanocrystal complex of claim 2, wherein the nanocrystal complex comprises CdTe, the shell comprises ZnS, and the metal layer comprises Zn and Cd.
8. The semiconductor nanocrystal complex of claim 1, wherein the metal layer comprises at least two metals.
9. The semiconductor nanocrystal complex of claim 8, wherein the at least two metals is two metals arranged in an alternating pattern.
10. The semiconductor nanocrystal complex of claim 1, wherein the metal layer limits the diffusion rate of oxygen molecules to the semiconductor nanocrystal core.
11. The semiconductor nanocrystal complex of claim 1, wherein the metal layer includes a metal of the semiconductor nanocrystal core.
12. The semiconductor nanocrystal complex of claim 1, wherein the semiconductor nanocrystal core comprises CdTe.
13. A method of making a semiconductor nanocrystal complex comprising: synthesizing a semiconductor nanocrystal core having an outer surface and having a diameter between 1 nanometers and 20 nanometers; and forming a metal layer on the outer surface of the semiconductor nanocrystal core after synthesis of the semiconductor nanocrystal core, wherein no linking molecules are used to attach the metal layer to the core.
14. The method of claim 13, further comprising overcoating the metal layer with a shell comprising a semiconductor material.
15. The method of claim 14, wherein the semiconductor material of the shell has a bulk bandgap greater than that of the semiconductor nanocrystal core.
16. The method of claim 14, wherein the metal layer reduces lattice mismatch between the semiconductor nanocrystal core and the shell.
17. The method of claim 14, wherein the metal layer limits the diffusion rate of oxygen molecules to the semiconductor nanocrystal core.
18. The method of claim 14, wherein the semiconductor nanocrystal complex comprises CdTe, the shell comprises ZnS, and the metal layer comprises Zn and Cd.
19. The method of claim 13 wherein the metal layer comprises at least two metals.
20. The method of claim 19, wherein the at least two metals is two metals arranged in an alternating pattern.
21. The method of claim 13, wherein the metal layer limits the diffusion rate of oxygen molecules to the semiconductor nanocrystal core.
22. The method of claim 13, wherein the metal layer includes a metal of the semiconductor nanocrystal core.
23. The method of claim 13, wherein the semiconductor nanocrystal core comprises CdTe and the metal layer comprises Zn and Cd.
24. A semiconductor nanocrystal complex made according to the method of claim 13.